2023-2024 / MECA0444-1

Mechanical design and machining

Duration

30h Th, 15h Labo., 11h Proj., 0,5d FW

Number of credits

 Bachelor of Science (BSc) in Engineering5 crédits 
 Master of Science (MSc) in Mechanical Engineering (EMSHIP+, Erasmus Mundus)5 crédits 

Lecturer

Eric Béchet, Pierre Duysinx, Marc Nélis, Jean Stuto

Language(s) of instruction

French language

Organisation and examination

Teaching in the second semester

Schedule

Schedule online

Units courses prerequisite and corequisite

Prerequisite or corequisite units are presented within each program

Learning unit contents

This course intoduces to the design of the most usual machine elements. It has also an introduction to metal cuting fabrication processes.

CONTENTS
Intoduction to ISO tolerances. Force determination in a transmission.
Preliminary design of a shaft. Fatigue resistance and criteria. Design of shafts Shaft-hub assembling. Rolling bearing computation. Journal bearings. Gears : spur and helical meshes. AGMA and ISO methods Belts and puleys.
Machining technologies: turning and milling operations.

Learning outcomes of the learning unit

After this course, the student will be able to dimension the most used machine elements.

- Determination of loads
- Determination of reduced forces (M, N, T etc...)
- Determination of permissible stresses
- Sizing of shafts, long and short
- Fatigue calculation
- Shaft dynamics elements
- Determination of catalog elements

This ability will be useful in the integrated project.

This course contributes to the learning outcomes I.2, III.1, III.2, IV.1, IV.2, V.2, VII.2 of the BSc in engineering.

Prerequisite knowledge and skills

Prerequisites: Geometry, rational mechanics, elements of strength of materials.

Planned learning activities and teaching methods

Oral course and exercises which are applications and solution of a desgin project.

Mode of delivery (face to face, distance learning, hybrid learning)

face-to-face course.

Recommended or required readings

MENDATORY BOOK
- Mémotech Plus - Ingénierie et mécanique. Conception Mécanique. Claude Barlier, René Bourgeois. Edition Casteilla. Collection MEMOTECH. 2011
 
RECOMMENDED REFERENCES
- Text, "Conception et calcul des éléments de machines", (JF Debongnie) ISBN-13 :978-2-9601305-0-8, may be purchased at the AEES.
- Memento, "Memento de construction mécanique, ISBN13 : 978-2-9600313-9-3, may be purchased at the AEES

Exam(s) in session

Any session

- In-person

written exam ( open-ended questions )

Written work / report

Continuous assessment


Additional information:

Part 1: Continuous evaluation

  • The students have to solve several homeworks (mini projects) by groups of two. The assessement is based on the reports.
  • Lab reports of the machine tooling tranings
Part 2: Exam

  • Exam includes a part with questions of theory and a part of problem solving ( no books; only a short formular allowed - to be determined precisely during the course)
Success

  • If applicable, attendance to the lab sessions is mandatory to get the credits
  • Attendance of 60% to the supervised work sessions is mandatory to get the credits.
  • To get the credits, it is necessary to obtain marks greater or equal to 7/20 in both parts. In case of failure in one of the two parts, the final mark is the lowest mark of the two parts.

Work placement(s)

Organisational remarks and main changes to the course

Nothing

Contacts

Prof Pierre DUYSINX,
LTAS - Automotive Engineering
Institute of Mechanics and Civil Engineering, Building B52
Allée de la Découverte 13A, 4000 Liège
Téléphone : +32 4 366 9194,
Fax : +32 4 366 9159,
Email : P.Duysinx@uliege.be

Prof. Eric BECHET
Computational Geometry
Institute of Mechanics and Civil Engineering, Building B52
Allée de la Découverte 13A, 4000 Liège
Téléphone : +32 4 366 9165
Email : Eric.Bechet@uliege.be
 
Prof. Jean STUTO

Association of one or more MOOCs

Items online

Machine element design
Text of the course

machine design memento
Pocketbook for the dimensiming of machine elements.