Duration
35h Th, 7h Pr, 4h Labo.
Number of credits
| Master of Science (MSc) in Chemical and Materials Engineering | 4 crédits |
Lecturer
Language(s) of instruction
English language
Organisation and examination
Teaching in the second semester
Schedule
Units courses prerequisite and corequisite
Prerequisite or corequisite units are presented within each program
Learning unit contents
The aim of the course is to introduce the student to the operation and use of machines that exchange mechanical energy with a fluid passing through it, with a focus on the process industry. This entails considerations for the choice of the machine as a function of its duty; understanding the operating characteristics; the determination of operating conditions in the circuit and the machine; the regulating strategies and the avoidance of possible detrimental operation regimes.
After a short introduction to the taxonomy of the machines, the course consists of 3 parts. A first part consolidates and integrates the preliminary knowledge of fluid dynamics and thermodynamics, and extends them to their application to rotating fluid machinery.
The subsequent parts then discuss hydraulic and gas machines respectively.
As the course can not cover all aspects or types of fluid machines, the scope is limited. Time is foreseen for additional subjects on request of the students.
General principles
- fluid dynamics and thermodynamics revisited: Navier-Stokes equations, translation of the 1st and 2nd law in the fluid dynamics equations; boundary layers, transition and separation; airfoils;
- dynamic similarity: general approach; use cases; application examples in fluid machinery; classification using non-dimensional numbers;
- fluid mechanics of turbomachinery: computation of torque and power, velocity triangles; role of kinetic energy in the energy exchange between fluid and machine;
Hydraulic machinery:
- hydrodynamics: Bernoulli equation, hydraulic energy, head and total pressure;
- hydraulic circuits: head diagram; minor and major losses; branching; energy balance and efficiency; water hammer.
- cavitation : physical phenomenon; damage; cavitation number;
- turbopumps: operation of centrifugal and axial machines, classifications using specific speed; operating characteristics; cavitation; operating point in a circuit and regulation;
- volumetric pumps: classification; internal power balance and efficiencies; operating characteristics; cavitation; operating point and regulation in a hydraulic circuit.
Gas machinery
- gas dynamics: speed of sound and Mach number; total conditions; expansions and shocks; h-s and p-v diagrams; isobars, isentropes, polytropes; work and heat exchange;
- circuits: choking and critical conditions; Fanno and Rayleigh flow; shocks; de Laval nozzle;
- similarity applied to gas machinery; corrected conditions;
- turbocompressors: types and operation; Mollier h-s diagram, velocity triangles and efficiencies; operating lines and maps; operating limits: stall, surge and choke;
- volumetric compressors: classification and operation; operating lines; use of operating maps.
- turbo-expanders: classification; operating lines and maps; choke.
On demand
A certain amount of time is kept for discussing subjects in function of the requests by the students. This may include topics in energy production, including hydraulic turbines, wind turbines, the use of fluid machines in Brayton and Rankine cycles and derived cycles; Another class concerns aeronautic propulsion devices.
Learning outcomes of the learning unit
The knowledge and competences targeted by this course are
- understand the operation and quantify the performance of fluid machines
- choose fluid machines in function of the duty
- determine the operating point and the regulation strategy in a hydraulic or gas circuit
This course contributes to the learning outcomes I.1, II.1, II.2, III.1, III.2, IV.1, IV.4, VI.1, VI.2, VII.2, VII.4, VII.5 of the MSc in chemical and material science engineering.
Prerequisite knowledge and skills
thermodynamics, fluid mechanics
Planned learning activities and teaching methods
Courses on theory and questions; exercises to be prepared by the student; lab on measuring the characteristic of a centrifugal pump; fora on theory and exercises on the e-campus site
Mode of delivery (face to face, distance learning, hybrid learning)
Face-to-face course
Additional information:
Autonomous preparation of exercises by the student after some examples were elaborated during the course, combined to Q&A sessions.
Recommended or required readings
Course notes and collection of exercises distributed in pdf form on the e-campus site (will evolve over the year)
Exam(s) in session
Any session
- In-person
written exam ( open-ended questions ) AND oral exam
- Remote
written exam ( open-ended questions ) AND oral exam
Written work / report
Additional information:
lab report (1/3), written exam on exercises (1/3) and oral theory exam (1/3)
Work placement(s)
N/A
Organizational remarks
Contacts
koen.hillewaert@uliege.be